Semi-Automatic Capsule Filling Machine is configured according to precision manufacturing requirements of pharmaceutical industry. Semi-Automatic Capsule Filling Machine mainly consider in medium scale pharmaceuticals, herbals and nutraceutical companies where the higher production output is required with medium lost. The machine provides high degree of automation with higher levels of weight accuracy in filling hard gelatin capsules. Semi-Automatic Capsule Filling Machine suitable to fill capsules of all sizes with powder, granules or pellets Semi-Automatic Capsule Filling Machine is constructed by quality Stainless Steel covering according to GMP standards.

 Salient Features             

     Higher production output up to 45,000 capsules per hour.  

     On line capsule polishing & sorting.

     No operator requires for capsule polishing & sorting. 

     Automatic empty capsule separation after Loading – No need to turn by hand.

     No extra power consumption.

     No need to store filled capsule for polishing.

     Loader gets disengaged automatically after one complete rotation of loading ring.

     PLC controlled digital display of all operations.

     Auger with four speeds to fill different type of powders & pellets.

     Modified design of drug hopper reduces time for dismantling and unloading of powder.

     Auto-drug hopper in-feed mechanism reduces weight variations & improves productivity.

     Automatic declutching of loader when the loading rings are full minimizes operator attention and ensures optimum production.

     Infinitely variable filling table speed ensures dosage accuracy.

     Automatically drug hopper in-feed mechanism eliminates weight variation, reduces operator fatigue and enhances productivity.

     A choice of four augur speeds enables the machine to handle a wide variety of powder from highly hygroscopic to the very free-flowing.

     Automatic Capsule Closing System ensures faster, safer closure and ejection of filled capsules.

     Automation of Loading Station - This eliminates the need for continuous operator attention as solid-state control circuitry provides automatic stoppage of the loading table after completion of one cycle, each of 60 strokes.

     Automation of Filling Station - This, again, is a revolutionary feature that eliminates the need for continuous operator attention. Motorized swing-in and swing-back of the drug hopper after one filling cycle results in reduced operator fatigue.

     Pneumatic Closing Station - This utilizes an electronic sensor which activates a pneumatic cylinder to carry out the closing operation resulting in ease of operation and reduced operator fatigue.

     Vertical Closing - Vertical closing of filled capsules reduces reject rates and powder spillage. This is critical for pellet filling. This is achieved by having two speeds for auger and nine speeds for filling table operation.

     Modular type hopper provides easy and fast dismantling for cleaning. Change-over times between batches are reduced.

     Filled Capsule Output Capacity can be increased using our ring loading station. This allows existing SA-9 installations to be upgraded for extra production.

     Large De-dusting Screen on the ejection chute provides for easy separation of powder adhering to filled capsules.

Technical Specification:

Sr. No.

Model

       LSCF – 35

LSCF - 45

1

Production Output /hr

Up to 35,000 capsules

Up to 45,000 capsules

2.

M.O.C. of Loading Ring

M.O. C. of contact parts

Magnesium Alloy

Stainless Steel 316

Magnesium Alloy

Stainless Steel 316

3.

Number of Ring

Single

Double

4.

Number of Holes

Size 00: 480

Size 0: 600

Size 1, 2, 3, 4 & 5: 720

Size 00: 480

Size 0: 600

Size 1, 2, 3, 4 & 5: 720

5.

Power Supply

3 Phase, 415 Volts, 50 Hertz

3 Phase, 415 Volts, 50 Hertz

6.

Compressed Air

8 CFM

8 CFM

7.

Machine Dimensions

Length (In mm)

Width (In mm)

Height (In mm)

1950

1200

1800

2650

1250

1800

8.

Net Weight in Kgs.

1100

1250