Process Instrumentation Trainer

Process Control Trainers

SPECIFICATION
Process Instrumentation Trainer is highly Flexible And modular system for studying of various Types of transmitters and actuators used in industrial Processes.
It has been designed to include these processes in a single structure. The system includes Transducers, actuators, current source, heater control card, Digital panel meter and Electro pneumatic converter.
Key Words: -
Flow Measurement loop
Level Measurement loop
Pressure Measurement loop
Temperature Measurement loop

Technical Specification:-
 
1  Sump Tank  1 No. Material: P.P.5mm thick / Stainless Steel, 1.5 mm thick, Capacity: 53 liters, Dimension: 18”(L) X 12”(W) X 15”(H).
2  Level Tank  1 No. Material: P. P. 5 mm thick, Dimension: 6 “×6”×24”
3  Heater / Geyser  1 No. Capacity: 3 KW
4  Piping  1” GI, Class B, with 1” SS ball valves (12 Nos)
5  Centrifugal Pump  1 No. 1 HP, 1φ 230 V AC supply, Surface mounting
6  Pneumatic Control Valve  1 No. Type: Pneumatic, Size: 1”, Input: 3-15 psig, Linear / Equal Percentage
7  Temperature Transmitter-  1 No. Température Probe PT100, Type-2 wire, Range: 0-100°C, Output: 4-20mA,
8  Flow Transmitter 1 No.  1”, Turbine type / Wheel Flow Meter type. Range: 0-2000 LPH, Output: 4-20 mA , Type: 3-wire type, Supply: 24 V DC: 100 mA Mounting: Horizontal, Connection: 1”
9  Level Transmitter  1 No. Probe length Input: 0-500 mm Output: 4-20 mA, supply: 24 V DC, Type: 2-wire capacitance type, Mounting: Top 2’’screwed connection
10  Pressure Transmitter  1 No. GPT, Type: 2 wire, Range: 0-2.5 bar, Output: 4-20 mA, Connection -¼  “BSP
11  I to P Converter-  1 No. Current loop resistor, Input: 4-20 mA, Output: 3-15 psi, Supply- 1-4  Kg/cm2
12  Thyresterized Phase Angle 1 No. Input: 4-20 mA, Output: 0-230 VAC variable, 10 A Max Control Card
13  Rotameter  1 No. Range: 100-2000 LPH, Glass tube type/acrylic body, Bob Material: SS 304 Connection: 1 ”, Mounting: Inlet- Bottom, Outlet- Top.
14  Air Filter Regulator 1 No. Connection- ¼ “,Pressure Gauge Range: 0-10 Kg/cm2 With Pressure Gauge -
15  Pressure Vessel  1 No. Shape Cylindrical, Material MS CRCC, / SS 304  Diameter: 150mm,  Length: 300mm , Capacity: 15 Kg/cm2 with ½ “/ ¼ “  BSP Connection For Pressure Gauge (0-4 Kg/cm2 ), Pressure Transmitter and Inlet ,outlet facility
16  Air Compressor (Optional)  01 No. Tank capacity: 25 Liters, Discharge: 2 CFM Motor: 2 H.P/1 H.P, Supply-230 V AC, 50 Hz , Working pressure: 5-6 kg/cm²
17  Current source  01 nos. input supply:-230 VAC, For measuring Transmitter Output, 4-20mADC, Programmable Type
18  Digital panel meter  05 nos. Range: 0-20mA, Supply: 230 VAC, Programmable Display
19  Electrical Control panel  01 No. MS Powder coated panel with switches, indicator, Test Points, Current  source on front facia, UK 2.5 Terminal connectors mounted on DIN rail channel, Use of 1sq mm Multistrand wire with proper insulated Lugs, Ferruling & neat wire dressing & clamping Wires & power cables are seated through 1’’×1’’PVC cable tray. Dimension: 1ft (L) ×1ft (W) ×1ft (H).
20  Orifice  d/D = ß = 0.51, thickness = 5mm, material SS type, Type : concentric
21  Relay  01 nos. 24VDC, 2 C/O ,
22  Pressure Gauge  02 nos, 0-4 Kg/cm2, Dial Size:100 mm, 0-2.5Kg/cm², Dial Size 40mm
23  Power Supply  01 nos. O/P- 24V DC, 3A ; Supply: 230VAC
24  U Tube Manometer  01 No., U-Tube manometer, H-400mm, Panel mounting type
25  Level Switch  01 Nos. MINI FLOAT LEVEL SENSOR FOR WATER: 2 Wire, Supply: 24VDC operated
26  Solenoid Valve  01 Nos. ½” connection 24V DC operated
27  Frequency transmitter  01 Nos. Freq I/P- 50 – 500Hz, O/P- 4-20mA ; Supply: 230VAC
 
Features-
Compact Ergonomic Design.
User Friendly, Self Explanatory Systems.
Leak proof Safety Measures, sturdy piping.
Enhanced Electrical Safety Considerations.
Training Manuals and mimic Charts for Operation Ease.
System Frame with Caster Wheel Arrangement for ease in movement.
M.S. powder coated cubical plant with standard Instrument Mountings.
Inbuilt Safety Measures to avoid improper usage.
 
Range of experiments:
Measurement Loop: - Study of Flow transmitter and measurement.
Study of Level transmitter and measurement.
Study of Temperature transmitter and measurement.
Study of Pressure transmitter and measurement.
Study of Control valve & its characteristics.
Study of electro-pneumatic converter & its operation.
Study of frequency transmitter & its operation.
Study of solenoid valve & its operation.
 
Services Required-
Electric Supply - 1φ 230 VAC, 16A, 50 Hz .
Clean, Dry, Compressed Air Supply. Working Pressure: 5-6Kg/cm2.
Function generator(for frequency transmitter)
 
System Dimensions: Approx 57’’ (L) X 21’’ (W) X 67’’ (H])
Weight: Approx.200Kg