Fumeless Pickling Tank

Product Details:

Capacity	1000-5000 L
Storage Material	Chemical
Brand	Shivas
Material	MS
Usage/Application	Industrial

First time in India, for in process continuous wire pickling operations, this totally indigenous fume less pickling, fume less acid pickling line offers hassle-free pickling with no air pollution related problems. This compact, totally covered unit has built-in wire rinsing sections on each end of the line. There is no need to install any air pollution control devices as fumes are not allowed to escape. Made out of FRP and other engineering plastics it offers a long life coupled with many other advantages for the first time to Indian Wire Industries using acid for wire cleaning.

Other Details:

• World wide approved technology for wire pickling
• Better pickling quality due to continuous heavy agitation of acid
• Line speed can be further increased with acid heating provisions
• Negligible acid loss Uses no Scrubber, no Blower, no Hoods, no Chimney
• Neat & clean surroundings of the pickling area
• Compact unit with no high-rise hoods & no obstruction for overhead material movement
• Acid fumes are condensed with in the system
• Low power requirements
• Overall a very cost effective answer to all continuous pickling problems

In any pickling system with a scrubber, there is the possibility of escaping acid fumes due to such factors as:

• Acid Over Temperature
• High Acid Concentration
• Incorrect Water Tray Depth
• Incorrect Fan Pressure or Capacity within the Scrubber
• The Fume less Acid Pickling System eliminates all fume concerns
• The Fume less Acid Pickling System is designed to introduce an hydraulic jump of acid counter flow to the direction of the wire field
• This unique Turbulent technology increases the effectiveness of the pickling acid by effectively disturbing the laminar flow layer
• Shorter pickle length
• Greater cleaning effectiveness
• Greater cleaning efficiency
• Greater possible wire speeds
• Reduced tank cleaning time

The overall cleaning system consists of three separate tanks:

• A triple rinse section follows directly after the acid wave cleaning section
• This flood weir and water curtain section ensures that the wire is cleaned of acid and that the system is fume sealed at the exit end
• Fresh water is added to the last tank of the three (3) rinse tanks on a constant basis at a rate of approximately (15 liters min) through a Ball valve & rotameter in the fresh water line
• The water from the last rinse tank will overflow into the second tank which, in turn, will overflow into the first tank
• The first tank will overflow into water curtain reservoir and then to drain and /or to the neutralizing system